- Type: Built Up Felt RoofingFlat Roof Solutions
Case Studies
Smurfit Westrock
Smurfit Westrock
Project Info
- Materials Used
- Bauder Airtech
- Unique Features
Live manufacturing facility operational throughout works
Highly combustible cardboard materials handled beneath active roof
Flame-free, non-combustible system specified to eliminate fire risk
Asbestos discovery escalating to licensed removal operation
Historic roof-on-roof construction masking structural deterioration
20-year Bauder Airtech system warranty
Smurfit Westrock’s manufacturing facility in Stalybridge is a key part of its UK operations, producing corrugated packaging for a wide range of sectors. Within the site, the balehouse plays a central operational role, compacting and processing packaging products and waste materials. Over time, the balehouse roof had deteriorated through multiple historic overlays and long-term wear. The structure had become fragile, thermally inefficient and prone to leaks, with condensation forming around M&E services. While ongoing repairs kept the building in use, the underlying condition of the roof and deck meant that a full replacement was unavoidable.
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What our customers say
LRL have completed numerous projects for us, all were delivered on time, safely and in a competent manner.
LRL assisted greatly in the identification of problems and designing a solution to provide us with a new roof to last many years. The work required working around some very critical areas where school children were in close proximity.
High quality of works. The commercial/ contracts manager always answer their phone and are quick to respond to emails. Communication is good and I know that the contractor can liaise directly with the end users, meaning they are proactive at agreeing upcoming works/ keeping end users up to date on works/ progress. Very happy with the standard of this contractor.
Very efficient from costing stage to site mobilisation and through to delivery and aftercare service.
Any project issues were dealt with promptly and LRL roofing have an excellent H&S culture, which is very important to the BWCAT. They are flexible and very accommodating – working with individual school requirements.
LRL have completed 4 jobs won by competitive tender over the last few years, all to flat roofs over occupied wards. An excellent service throughout.
Very satisfied with the workmanship and the overall service delivery.
